Reusable Packaging
Background
Wood and metal packaging poses many challenges and limitations in today's material handling arena. Wood is usually not returnable, and your ability to customize the pallet to efficiently pack, stack and transport complex heavy parts is very limited.
The importation of wood pallets is illegal in many countries, posing additional limitations. Metal is too costly due to rising raw material costs, weight, and return density.
Hampel’s Molded Solutions
Hampel’s plastic reusable packaging is easily customized and overcomes all of these shortcomings. Pallets along with customized trays can be designed for specific parts achieving maximum shipping efficiency. These customized solutions can increase the load capacity and decrease damage by providing superior protection to parts while in transit.
While Hampel has provided numerous customized reusable packaging solutions, Steelspan is Hampel's own branded line of reusable packaging.
SteelSpan is a process unique to Hampel — worldwide! It is "in the press" encapsulation of a specialized steel wire formed into a single sheet of plastic. The resulting synergistic marriage of steel and plastic provides a structural member with the tensile and compressive strengths of steel on the edges of the structural shape at little more than the weight of the plastic which provides the web of the shape. The total encapsulation of the steel in a SteelSpan pallet imparts structural strength for both lifting and racking.
Steelspan® Pallets: Rackable, Stackable, Nestable Pallets for Heavyweight Loads
Hampel's SteelSpan Pallets are able to handle heavy loads that conventional plastic pallets are unable to hold. The SteelSpan pallet is capable of straddling an open rack with a 2,000-pound load indefinitely, yet it weighs only 26 pounds, well below the 40-pound ergonomic guideline. When heavy loads on a conventional pallet are picked up by a lift truck, the product outside the forks may deflect causing the product to tip and fall. Hampel's SteelSpan eliminates that problem. SteelSpan Pallets also solve the problem of stacking multiple packs or loads by providing a rigid interface between the product and the pallet legs. Conventional plastic pallets often deform under the pressure points that are created when columns of product are stacked on small areas.
Features
- Rackable with loads up to 2,000 pounds
- Great for heavy-column stacked loads
- Provides containment if necessary; otherwise holes for drainage
- Lightweight - under 30 pounds, easy to handle, reducing risk of injury
- Nestable - empty pallets can nest reducing storage and transportation costs
- Stackable - nestable pallets can be stacked when empty and still have side forklift access
- 4-Way Entry - for easy access
- Cargo Lip - prevents goods from shifting during transport and handling
- Maintenance Free - nestable pallets are one-piece construction to eliminate maintenance costs
- Nine-leg or interlocking-leg configurations available
Sizes Available
| Size L x W |
Standard Pallet Weight | Static Load Capacity Guideline | Rackable Load Capacity Guideline |
|---|---|---|---|
| Standard Deck Height 6.125" with various Lip Heights and Leg Configurations Standard Pallet Weight Based on Starting Gauge of 0.300" + STD wire design |
|||
| 33" x 45" | 19 lbs | 15,000+ | 2,000 |
| 40" x 48" | 24 lbs | 15,000+ | 2,000 |
| 42" x 42" | 22 lbs | 15,000+ | 2,000 |
| 44" x 44" | 23 lbs | 15,000+ | 2,000 |
| 45" x 48" | 26 lbs | 15,000+ | 2,000 |
| 48" x 48" | 28 lbs | 15,000+ | 2,000 |
Reusable plastic packaging solutions will lead to lower and more stable overall product costs. Typically the cost of disposable packaging components and the labor to assemble the pack are included as part of the overall product cost. Fluctuations in material and labor costs can result in unfavorable variances that significantly reduce overall profits. Reusable packaging solutions eliminate these variances and fluctuations and enhance overall product profitability. Investments in reusable packaging may be capitalized and depreciated like other productive assets allowing for favorable tax treatments that have been available from time to time. Likewise, it may be possible to lease a reusable packaging solution allowing you to fix your packaging costs at an amount consistent with your current needs.
